Production

Cutting - Tie Dye - Batik Stamp - Smoke - Screen Printing - Fringe - Neci - Labeling - Full Stamp Material - Quality Control

Cutting

Our cutting is done in house and we conduct quality control before the process to ensure the material, thread, color is free from any reject.

Tie Dye

Tie dye is another method of coloring fabric. We tie the fabric and then dye the color. We then dry it for about 2-3 hours and then wash and dry the fabric.

This is typically used for bright colors, but more recently, our customers also enjoy the results of this method when they would like darker colors, older style, or softer colors.

Batik Stamp

Batik stamping dips stamp in hot wax, which is then stamped onto the fabric. The fabric is then soaked in dye, and the areas that have been stamped will not get dyed. We then dry and boil the fabric for the wax to come off and for the waxed areas to turn white.
Using this method results in a more handmade look, where the motifs are not always perfectly shaped.
Not all batches are guaranteed the same color as this uses traditional methods of measuring color, washing, drying with the sun, differences in drying time, etc.
For example, drying something at night with no sun will lead to a slightly different result than drying something in the morning. Differences can also be caused by weather (such as cloudy or rain).
Color may vary around 7% from color to color due to the methods used and conditions.
If you choose to produce through batik stamps, please understand this variation in outcome.

Smoke Sarong

Wet the cloth first with water mixed with medicine to turn off the color, after that the cloth is placed on a clean floor, then scrumbled after that it is given the color by dousing it with dye and afterwards given another color by using a bottle or watering again depending on of the desired effect. After 2-3 hours, then wash and dry in the sun to dry

Silk Screen Printing

Hand silk screen is a typical batik process, where the motif is printed using a silk screen. This is a more natural process and works best when 1-2 colors are used. This can accommodate up to 4 colors.

Each color requires a screen. More colors will add to higher costs

The cost of one screen is approximately USD 70 for a size of 115 x 175 cm. Increasing size to 115 x 200 cm or 115 x 250 cm will also increase prices and difficulty as it will require longer fabric and more dye.

Fringe

Neci

Labeling

Full Stamp Material

Full Stamp Material is the same process with the batiks stamp. The difference is, batik stamp is used for beach sarong, pareo and coverup and also the chop stamp arrangement has distance inbetween the stamp. The colour is mostly smoke and white background. Full stamp Material mostly used for material of clothing and the chop stamp is full and then the colour is more than 2,3 or 4 colour(not only white background). And the fabric used, is the premium rayon material. The pricemeter is higher than the regular batik stamp.

Quality Control

We have 5 critical point control each step process Our quality has also improved significantly over the years to ensure our customers receive the best products. During each production process, we inspect the quality.

  1. When the white raw materials first arrive, we examine the fabric to ensure it aligns with the order.
  2. Before printing or batik process, we inspect the raw material again to check and match the prints, color, and size and fulfilled the requirements of the order.
  3. After printing or batik process, we inspect the products again, going through each layer so there are no rejects (color, spot, hole, tread pull and size), ensuring we have fulfilled order requirement.
  4. While packing we check randomly to see if there is anything missing from our standard each Pro-forma.
  5. Once packing finished, we conduct the final checking to Pro-forma to make sure each SKU by piece and total quantity order matches before handling it to the containers